Digital Twin in Manufacturing

A Complete Guide to the Rise of Digital Twin in Manufacturing

The term digital twin is nothing but a conceptualization of keeping a digital match of a physical object, operation, using the data from sensors. The channel that joins the digital twin and its physical matching part is termed the digital thread.

The digital model is likely to be modified and upgraded on a regular basis with the appropriate incorporation of AI and data analytics. As the technology trend of industrial IoT increases, digital twin technology is more significant than ever.

The digital counterparts are connected with the network technology and their capability to get rid of problems that can make this digital matching part the essential technology for every organization.

By offering the companies a complete digital replica of products, the digital twin technology allows the industries to notice any physical problems in the equipment in advance. So that they can take appropriate actions to remove the potential issues in advance.

In this blog, we are going to provide you with an in-depth overview of the application of the digital twin in the manufacturing sector.

Detailed Outlook of Digital Twin Technology

A digital twin’s lifecycle starts when the experts study the operational parameters and mechanics to develop dummy equipment as the stimulation of the original one. Apart from this, digital twins can fetch feedback from the sensors connected to the actual machine or system.

Other than this, a digital twin can enable its users to find the solution for manufacturing process improvements, product development, prototype testing, and harness the benefits of AR remote assistance app. Also, you can use it with a prototype to offer feedback about a product during its development stage.

How to Integrate Digital Twin Technology?

Eventually, it will improve the overall communication and performance of the equipment. Moreover, the virtual counterpart can be created even before the physical equipment.

Here are some effective ways to integrate digital twin technology and industrial IoT solutions within your enterprise –

1. Figure Out Opportunities 

In the beginning, it is critical to zero down the areas of a manufacturing unit to reap the benefits of the digital twin technology. Moreover, the physical equipment selected by you needs to be an element of your manufacturing process to create a virtual counterpart.

By creating a digital twin, you can have two versions of equipment one is physical and another is a digital twin. Apart from this, you need to use this technology to ensure that the opportunity must be further evaluated to recognize factors of the process that can be helpful to get benefits of AR remote assistance app and digital twins.

2. Detect the Process

You need to pilot a digital twin configuration that has a high success rate. Other than that, you need to consider the organizational structure to identify the best candidate for the pilot activities. However, manufacturers often choose the wrong approach by diving deep into building a digital twin of highly complex equipment or a challenging process.

Instead, industrial owners can consider implementing digital twins broadly across the entire organization. Moreover, such tools can assist them to detect the overall process in detail. As a result, it becomes easier for them to drive value and support through their offerings.

3. Expand the Pilot

After the success of the pilot equipment or process, manufacturers can think of scaling to a larger extent. Here you should identify the opportunities where you can scale up the pilot and harness its potential in the best possible way. It may happen that you want to start with targeting similar processes and have frequent interactions with the pilot project.

Other than that, manufacturing business owners need to absorb the learnings from past mistakes by referring to the results delivered by the digital twins. Furthermore, you need to communicate the value generated by the adoption of digital twins to larger enterprises and your stakeholders.

In addition to this, you need to evaluate and measure these solutions to derive the value delivered by the digital twin. What’s more, you can make changes to the way the future digital twins can be processed. Other than this, you can observe outcomes to define the best possible configuration of the digital twin solutions within the organization.

Concluding Lines

In a nutshell, we can say that digital twin technology will play a vital role in industrial IoT application deployments. Moreover, it can also prove to be helpful in providing enhanced revenues to the industry, decreasing unwanted overheads, and enabling organizations to get the benefits of the AR remote assistance apps.

Moreover, this technology will boost the overall efficiency of production line workers. Eventually, this technology will also improve customer service which is the ultimate aim of industries.